Cleary Millwork Stock Jambs, Sills and Astragals
Millwork
Non-Rated & Rated Wood Jambs, Sills & Astragals
TABLE OF CONTENTS Clear Poplar Primed Double Rabbet Jambs, Flat Jambs & Stops / Fire Rated Jambs. . 2 Hardwood Jambs & Additional Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pine Jambs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Astragals & Composite Jambs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Wood Thresholds, Saddles & Sills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Captiva Fire Rated Door Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Captiva Fire Rated Doors & Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
JAMBS, SILLS & ASTRAGALS 1
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Millwork
CLEAR POPLAR PRIMED JAMBS
POPLAR DOUBLE RABBETT JAMB PRIMED
1-3/8"
1-3/4"
THICKNESS x WIDTH x LENGTH
DOOR THICKNESS
PAIR *
1-1/4" x 4-11/16" x 7'4"
1-3/8" / 1-3/4"
STOCK
1-1/4" x 4-11/16" x 9'4"
1-3/8" / 1-3/4"
STOCK
1-1/4" x 4-7/8" x 7'4"
1-3/8" / 1-3/4"
STOCK
1-1/4" x 4-7/8" x 9'4"
1-3/8" / 1-3/4"
STOCK
1-1/4" x 6-11/16" x 7'4"
1-3/8" / 1-3/4"
STOCK
1-1/4" x 6-11/16" x 9'4"
1-3/8" / 1-3/4"
STOCK
POPLAR FLAT JAMB PRIMED
THICKNESS x WIDTH x LENGTH
DOOR THICKNESS
PAIR *
3/4" x 4-7/8" x 7'4"
1-3/8" / 1-3/4"
STOCK
3/4" x 4-7/8" x 9'4"
1-3/8" / 1-3/4"
STOCK
* PAIR: INCLUDES 2 JAMB LEGS SET: INCLUDES 2 JAMB LEGS AND HEAD
3/4" x 6-7/8" x 7'4"
1-3/8" / 1-3/4"
STOCK
3/4" x 6-7/8" x 9'4"
1-3/8" / 1-3/4"
STOCK
POPLAR STOPS PRIMED (2-1/2 pieces per 3/0 door, 3 pieces for 6/0 door)
THICKNESS x WIDTH x LENGTH
ITEM
EACH
1/2" x 1-1/8" x 8'3"
WM888PP
STOCK
1/2" x 1-1/8" x 8'3"
WM936PP
STOCK
FIRE RATED PRIMED POPLAR 20, 45, 60, 90 Minute Ratings Available DOUBLE RABBETT JAMBS
MADE TO ORDER ALLOW 5 - 7 DAYS
1-3/4"
PRODUCTION OTHER WOOD SPECIES & PROFILES AVAILABLE
4'1 TO 8' WIDTH UP TO 8' HEIGHT SET
THICKNESS x WIDTH x LENGTH DOOR THICKNESS
UP TO 4' x 8' SET
1-1/4" x 4-7/8" 20 MIN NEUTRAL PRESSURE 20 MIN POSITIVE PRESSURE 45 MIN POSITIVE PRESSURE 60 MIN POSITIVE PRESSURE 90 MIN POSITIVE PRESSURE 1-1/4" x 6-3/4" 20 MIN NEUTRAL PRESSURE 20 MIN POSITIVE PRESSURE 45 MIN POSITIVE PRESSURE 60 MIN POSITIVE PRESSURE 90 MIN POSITIVE PRESSURE
1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4"
ALL WOOD SPECIES AVAILABLE. CALL FOR PRICING.
CALL FOR PRICING
CALL FOR PRICING
SEE CAPTIVA FIRE SPECS PAGE 7-8
CALL FOR PRICING
CALL FOR PRICING
JAMBS, SILLS & ASTRAGALS 2
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Millwork
CUSTOM DOOR JAMBS
HARDWOOD JAMBS
(AVAILABLE IN ALL SPECIES & SIZES)
CLEAR UTILE MAHOGANY SINGLE RABBETT JAMBS
THICKNESS x WIDTH x LENGTH
DOOR THICKNESS
PAIR
Single Rabbet, Double Rabbet Flat Jambs & Special Profile
1-1/4" x 6-5/8" x 7'4"
1-3/4"
STOCK
1-1/4" x 6-5/8" x 9'4"
1-3/4"
STOCK
We manufacture our own custom profile and size jambs with our in-house moulder All wood species are available CALL FOR PRICING. Most common species are white oak, red oak, maple cherry, fir and utile mahogany.
ADDITIONAL SERVICES
Machine frame for 3 hinges and strike
Use CAPTIVA BUILD for pricing
Set up frame only (no door) up to 3/0 x 8/0 (does not include machining, add above)
Rip single rabbet jamb to specified width (includes ease edges)
Kerf jambs and change jamb rabbet to 2-1/4" and insert weatherstrip (Available in WHITE and BROWN to 8')
Convert single rabbet jamb to double rabbet from 4-5/8” to 6-5/8” (plow, rip if required, includes ease edges). Please allow 3 days
JAMBS, SILLS & ASTRAGALS 3
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Millwork
PINE JAMBS
PINE FLAT JAMBS
THICKNESS x WIDTH x LENGTH
CLEAR PER PAIR
PRIMED & FJ PER PAIR
11/16" x 4-5/8" x 6'8"
STOCK
STOCK
11/16" x 4-7/8" x 7'0"
-
STOCK
11/16" x 6-5/8" x 6'8"
STOCK
STOCK
11/16" x 6-7/8" x 8'0"
-
STOCK
PINE SPLIT JAMBS FOR 1-3/8" DOORS ONLY
STOP
THICKNESS x WIDTH x LENGTH JAMB OPENING SIZE CLEAR PER PAIR PRIMED & FJ PER PAIR
11/16" x 3-5/8" x 6'8"
3-3/8" - 4-1/8"
-
STOCK
FOR SETS OF 3/0 x 6/8 JAMBS MULTIPLY PAIR PRICE x 1 25
11/16" x 5-1/8" x 6'8"
4-7/16" - 5-3/16"
STOCK
STOCK
FOR SETS OF 4/0 - 6/0 x 6/8 MULTIPLY PAIR PRICE x 1 50
11/16" x 5-1/8" x 7'0"
4-7/16" - 5-3/16"
-
STOCK
11/16" x 6-5/8" x 6'8"
8-7/16" - 9-3/16"
-
STOCK
PINE DOUBLE RABBETT JAMBS
THICKNESS x WIDTH x LENGTH DOOR THICKNESS
CLEAR PER PAIR PRIMED & FJ PER PAIR
1-1/4" x 4-11/16" x 6'8"
1-3/8" / 1-3/4"
STOCK
STOCK
1-3/8"
1-3/4"
1-1/4" x 4-11/16" x 8'0"
1-3/8" / 1-3/4"
-
STOCK
1-1/4" x 4-7/8" x 7'0"
1-3/8" / 1-3/4"
-
STOCK
1-1/4" x 6-5/8" x 6'8"
1-3/8" / 1-3/4"
-
STOCK
1-1/4" x 6-7/8" x 7'0"
1-3/8" / 1-3/4"
STOCK
STOCK
1-1/4" x 6-5/8" x 8'0"
1-3/8" / 1-3/4"
-
STOCK
PINE SINGLE RABBETT JAMBS
THICKNESS x WIDTH x LENGTH DOOR THICKNESS
CLEAR
PRIMED & FJ
1-1/4" x 4-5/8" x 6'8"
1-3/8"
STOCK
STOCK
* Jamb is kerfed for foam weatherstripping and dadoed for alumi- num sill and machined for hinges and lock at standard Masonite specs
1-1/4" x 6-5/8" x 7'0"
1-3/8"
STOCK
STOCK
1-1/4" x 4-7/8" x 7'0"
1-3/4"
STOCK
STOCK
1-1/4" x 6-5/8" x 7'0"
1-3/4"
*
STOCK
STOCK
Replacement Weatherstripping
1-1/4" x 9-1/4" x 8'0"
1-3/4"
*
STOCK
STOCK
BROWN
WHITE
Weatherstrip a kerfed jamb
80"
-
* Available 20 Min. fire rated (add to weatherstrip & kerf)
Kerf jambs, change rabbet to 2-1/4", insert weatherstripping
96"
Add for FrameSaver jamb
pr
** TO BE DISCONTINUED
JAMBS, SILLS & ASTRAGALS 4
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Millwork
ASTRAGALS WOOD T-ASTRAGALS
CODE
DESCRIPTION / SIZE
CLEAR
PRIMED
TAST138
1-3/8" x 7'1"
STOCK
STOCK
TAST138P
1-3/4" x 7'1"
-
STOCK
TASTWS
1-3/4" x 7'1" weatherstripped
-
STOCK
TAST8
1-3/4" x 8'1"
-
STOCK
T-ASTRAGALS
CODE
DESCRIPTION
CLEAR
EDFAST8
Fir 1-3/4" x 8-0 RV 1308 Kerfed For Weatherstripping
STOCK
EDPAST8
Pine 1-3/4" x 8-0 RV 1308 Kerfed For Weatherstripping
STOCK
NANSAPAST
Utile Mahogany N-57APD Non-Kerfed Astragal (per LF)
STOCK
NANSAPASTK
Utile Mahogany N-57APD Kerfed For Weatherstripping (per LF)
STOCK
FLAT ASTRAGALS
CODE
DESCRIPTION
CLEAR
FLAST-AFR-MAH-90
African Mahogany 3/8 x 1-1/2" x 9' Flat Astragal
STOCK
FLAST-OAK-70
Oak 3/8 x 1-1/2" x 7' Flat Astragal
STOCK
FLAST-OAK-90
Oak 3/8 x 1-1/2" x 9' Flat Astragal
STOCK
FLAST-MAPLE-70
White Maple 3/8 x 1-1/2" x 7' Flat Astragal
STOCK
FLAST-MAPLE-90
White Maple 3/8 x 1-1/2" x 9' Flat Astragal
STOCK
FLAST-CHERRY-70
Cherry 3/8 x 1-1/2" x 7' Flat Astragal
STOCK
FLAST-CHERRY-90
Cherry 3/8 x 1-1/2" x 9' Flat Astragal
STOCK
ENDURA ULTIMATE ASTRAGALS
CODE
DESCRIPTION
COLOR
HANDING
ULTAST68E
Ultimate Astragal 6/8 with Thermal Break Ultimate Astragal 6/8 with Thermal Break Astragal 6/8 Multipoint with Thermal Break Astragal 6/8 Multipoint with Thermal Break Astragal 6/8 Multipoint with Thermal Break Astragal 6/8 Multipoint with Thermal Break Ultimate Lite Astragal 6/8 no Thermal Break
White
- -
STOCK
ULTAST68BE
Bronze
STOCK
TAST68MPWL TAST68MPWR TAST68MPBL TAST68MPBR
White White
LH
STOCK
RH
STOCK
Bronze Bronze
LH
STOCK
RH
STOCK
ULTASTLT68
Aluminum
- -
STOCK
ULTAST70E
Ultimate Astragal 7/0 with Thermal Break
White White White White White
STOCK
TAST80MPWL TAST80MPWR
Astragal 8/0 Multipoint Lock with Thermal Break Astragal 8/0 Multipoint Lock with Thermal Break
LH
STOCK
RH
STOCK
ULTASTLT68FLLW ULTASTLT68FLRW ULTASTLT68FLLB ULTASTLT68FLRB
Ultimate Astragal 6/8 with Flip Lever Ultimate Astragal 6/8 with Flip Lever Ultimate Astragal 6/8 with Flip Lever Ultimate Astragal 6/8 with Flip Lever
LH
STOCK
RH
STOCK
Bronze Bronze
- - -
STOCK
STOCK
Hardware Pack for Ultimate Astragal Replacement
-
ULTASTHDWRPACKE
STOCK
Endura ultimate metal astragals are available in white, bronze and wood grain with various functions, call for pricing.
JAMBS, SILLS & ASTRAGALS 5
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Millwork
WOOD THRESHOLDS / SILLS
INTERIOR OAK THRESHOLDS / SADDLES
THICKNESS x LENGTH
3-1/2"
4-1/2"
5-1/2"
6-1/2"
PROFILE NO.
3/4" x 37"
N-3812
STOCK
STOCK
STOCK
STOCK
3/4" x 73"
N-3812
STOCK
STOCK
STOCK
STOCK
THICKNESS x LENGTH
4-11/16"
6-5/8"
PROFILE NO.
1-1/16" x 37"
N-3345
STOCK
STOCK
1-1/16" x 73"
N-3345
STOCK
STOCK
EXTERIOR INSWING SILLS
DOOR THICKNESS
THICKNESS
NET SIZE
38"
49"
100" PROFILE NO.
2 x 8 Red Oak 2 x 10 Red Oak
1-3/4" 1-3/4"
1-5/8" x 7-1/4" 1-5/8" x 9-1/4"
N-1165 N-1165
STOCK STOCK STOCK
STOCK STOCK STOCK
2 x 10 White Oak
1-3/4" 1-11/16" x 9-1/4"
-
-
N-1165
STOCK
2 x 10 Sapele Mahogany * 2 x 10 Sapele Mahogany
1-3/4" 2-1/4"
1-5/8" x 9-1/4" 1-5/8" x 9-1/4"
- -
N-1165 N-1227
STOCK STOCK
STOCK STOCK
* Sills may be field modified by customer for narrower wall sizes.
EXTERIOR OUTSWING SILLS
DOOR THICKNESS
PROFILE NO. N-920 N-919
THICKNESS
NET SIZE
49"
100"
2 x 8 Oak 2 x 10 Oak
1-3/4" 1-3/4"
1-5/8" x 7" 1-5/8" x 9
STOCK
STOCK
STOCK
STOCK
NANTUCKET SERIES
EXTERIOR INSWING SILLS
DOOR THICKNESS
PROFILE NO. N-964 N-2086
THICKNESS x WIDTH
NET SIZE
49"
100"
2-1/8 x 9" Sapele Mahogany* 2-1/8 x 9" Sapele Mahogany
1-3/4" 2-1/4"
2-3/16" x 9" 2-3/16" x 9"
STOCK
STOCK
STOCK
STOCK
EXTERIOR OUTSWING SILLS
DOOR THICKNESS NET SIZE
PROFILE NO. N-920 N-919
THICKNESS x WIDTH
49"
100"
1-5/8 x 7-1/4" Sapele Mahogany* 1-3/4" 1-5/8 x 9-1/4" Sapele Mahogany 1-3/4"
1-5/8" x 7" 1-5/8" x 9"
STOCK
STOCK
STOCK
STOCK
OAK, SAPELE & MAHOGANY SILLS ARE NOT WARRANTIED | ALL SILLS ARE SOLID, NOT GLUED UP * Sill may be field modified by customer for narrower wall sizes.
JAMBS, SILLS & ASTRAGALS 6
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Millwork
CAPTIVA FIRE-RATED DOOR CORE
20-MINUTE FIRE-RATED DOOR CROSS SECTION The fire core is installed between the panels, offering real stile and rail door construction Intumescent edging goes around the fire core During a fire, this edging expands to seal the room
45-60-90-MINUTE FIRE-RATED DOOR CROSS SECTION The door faces surrounding the core are built using actual panel, stile, and rail components to match the profiles of 20 minute and non-rated doors Intumescent edging goes around the fire core During a fire, this edging expands to seal the room
Intumescent edging
Intumescent edging
CAPTIVA FIRE-RATED WOOD DOORS
FIRE-RATED WOOD JAMBS
MINIMUM DOOR THICKNESS
LISTING CATEGORY
MAX GLASS AREA (SQ IN)*
RATING MAXIMUM DOOR SIZE
RATING MAXIMUM DOOR SIZE
4/0 x 8/0 Single 7/0 x 8/0 Pair 4/0 x 8/0 Single 7/0 x 8/0 Pair 4/0 x 8/0 Single 7/0 x 8/0 Pair
Category A, Category B Nuetral pressure
1,296
4/0 x 8/0 Single 7/0 x 8/0 Pair
20 MINUTE
20 MINUTE
1-3/4"
1,296
4/0 x 8/0 Single 7/0 x 8/0 Pair
45 MINUTE
45 MINUTE
1-3/4"
Category A, Category B
4/0 x 8/0 Single 7/0 x 8/0 Pair
60 MINUTE
60 MINUTE
1-3/4"
Category A, Category B
100†
Category A, Category B
4/0 x 8/0 Single
90 MINUTE
90 MINUTE
1-3/4"
100†
4/0 x 8/0 Single
Metal jambs are also available for all single door applications and double door applications
* Glass must not be within 5” of edge or opening (bore) or be in a panel † For 60 and 90 minute, glass must be in a metal frame
Captiva’s fire-rated frames are available in 20-45-60-90 minute ratings This innovative frame system helps ease the installation process through the use of adjustable metal clips, which provide additional strength while avoid - ing any exposed fasteners This frame system also allows for easy removal and re-installation without damaging the finished frame Intumescent edging is built into the jamb. During a fire, this edging expands to seal the room.
Intumescent edging
Single Rabbet, 60-Minute
Double Rabbet, 60-Minute
Double Rabbet, 90-Minute, with Clips (clip removed and clips attached)
Single Rabbet, 90-Minute
Double Rabbet, 90-Minute
JAMBS, SILLS & ASTRAGALS 7
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Millwork
CAPTIVA FIRE-RATED DOORS & FRAMES
ARCHITECTURAL CONSISTENCY Whether residential or commercial applications, Captiva fire-rated doors allow you to seamlessly match the Captiva non-rated doors throughout your project. All of our hundreds of panel door designs and many glass door designs (some restrictions on size) are available fire-rated. FIRE-RATED WOOD DOOR FRAMES Our fire-rated wood door frames allow builders and architects to comply with the strictest building code requirements without sacrificing the design integrity of the project. A fire-resistant core is wrapped with wood veneers to perfectly match the non-rated door frames throughout the project. Our fire-rated door frames are available in the wood species of your choice in stain grade, paint grade and prefinished. Our frames come standard with a patented adjustable clip system for fast and simple installation MADE IN THE USA All Captiva Wood Doors are engineered and handcrafted to order at our manufacturing facility in Somerset, MA When you choose a Captiva Wood Door, not only are you guaranteed a handmade door that will add beauty to your home for years to come, you are also helping to employ local craftsmen and artisans FAST LEAD TIMES Fire-rated doors and frames delivered to you in 2-3 weeks from approved shop drawings
Modified 8078 Door, Sapele Mahogany
TECHNICAL SPECIFICATIONS
RATINGS 20, 45, 60, and 90 minute positive pressure door and jamb ratings available WOOD SPECIES Available in stain grade, paint grade, and prefinished
WOOD JAMBS Fire-rated single rabbet, double rabbet, or communicator frame available
METAL JAMBS Available for all ratings
PANELS/PROFILES Available with flat or raised panels, and all sticking and panel profile designs
THICKNESS 1-3/4" and 2-1/4" door thicknesses available
CUSTOM DESIGNS Endless styles to meet your needs and perfect for unique designs or historical reproduction
DESIGN OPTIONS All Captiva panel door designs and many glass door designs (some restrictions on glass size)
CERTIFICATION Warnock Hersey label, certified through Intertek testing service
APPLICABLE STANDARDS ASTM E-152-81a, UL10(c)(1998), UBC 7-2(1997), UL10(b)(1997) NFPA 252(1999), ASTM E-2074(2000),CAN/ULC S104 1980 (R1985)
JAMBS, SILLS & ASTRAGALS 8
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Millwork
PHONE 800-899-4533 1255B Grand Army Highway, Somerset, MA 02726
PHONE 800-486-7600 2049 Silas Deane Highway, Suite 1A, Rocky Hill, CT 06067
PHONE 800-350-0448 120 Defreest Drive, Suite 19 (Rensselaer Technology Park), Troy, NY 12180
PHONE 800-225-4252 220 Forbes Road, Suite 403, Braintree, MA 02184 WHOLESALE DOORS
For our complete product offering and services, please visit our website:
WWW.CLEARYMILLWORK.COM
CLEARY MILLWORK’S ADVANCED ECOMMERCE WEBSITE Order doors, millwork, stairparts and more on www.Cleary365.com
JAMBS, SILLS & ASTRAGALS 9
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